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ESSand casting in Turkey
for industrial applications.
Modern molding technologies, controlled melting operations and quality-driven process management — industrial sand casting solutions from prototype to serial production, exported from Turkey to customers worldwide.
Sand casting for industrial and heavy industry parts.
Sand casting is one of the core production processes carried out at Bordomet. Our production organization is structured to support projects with varying technical requirements, operating conditions and fields of application.
With its range of molding methods, core technologies and production approaches, it offers a flexible casting capability for diverse industrial applications.
This structure makes it possible to manage parts of different sizes, variable production volumes and application-specific technical requirements within a single production organization.
Production capacity and capability
Sand casting production for a range of part sizes, production volumes and technical requirements.
Part Size & Production Capacity
With single-piece casting capability up to 3.5 tons and a monthly production capacity of 600 tons, production is organized to support needs ranging from prototype work to high-volume serial production projects.
Molding Technologies
Aluminum and polyurethane pattern systems, Alphaset molding technology, together with Hot Box, Cold Box and Shell core production technologies, enable the production of castings with varied technical requirements and part geometries.
3D Sand Printing Technology
Binder Jetting–based 3D sand printing enables complex mold and core geometries to be produced directly. It offers short lead times for rapid prototyping, product development and low-volume technical projects.
Production Precision & Surface Quality
For parts produced with 3D molding technologies, general tolerances can be achieved at ISO 8062 CT8–CT10 levels, with surface quality typically in the Ra 12.5–25 μm range. Values may vary depending on part geometry, molding method and technical requirements.
Quality Control & Laboratory Infrastructure
Dimensional checks with CMM measuring devices, chemical composition verification with spectral analysis equipment and hardness verification with hardness testers can be carried out throughout production. Internal-structure inspections are performed with ultrasonic testing.
Production processes are managed with a traceable and controllable structure, in line with OEM technical requirements.
Our quality management infrastructure is continuously being developed, with IATF 16949 quality management system groundwork actively under way.
Materials for Sand Casting
We cast a wide range of ferrous alloys according to project requirements and operating conditions. Material selection is driven by mechanical properties, wear resistance, temperature capability and the service environment.
Carbon Steel Grades
Alloy Steels
Stainless Steel Grades
Heat-Resistant Alloys
Cast Iron Grades
Non-Ferrous Metals & Alloys
Sand casting production process
The core steps of sand casting production, from pattern and mold preparation to shipment. This section can easily be expanded with content for each stage.
Pattern & Mold Preparation
The pattern and mold are prepared in line with technical drawings and project requirements.
Core Production
Cores matching the part's internal geometry are produced and placed into the mold.
Molding
The mold is formed with the selected molding method and prepared for pouring.
Melting & Pouring
The alloy is melted to spec and poured into the mold under controlled conditions.
Knockout, Cleaning & Finishing
The solidified part is removed from the mold; cleaning, grinding and finishing operations follow.
Quality Control & Shipping
After dimensional and metallurgical checks, parts are prepared for shipment.